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Specifications |
Details |
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Diameter Series |
Φ16mm, Φ18mm, Φ20mm, Φ22mm, Φ25mm (customizable for special diameter products) |
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Length Range |
Adjustable between 1.4m to 3.0m (customizable for special length products) |
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Yield Strength |
235MPa - 600MPa (customizable for special strength products) |
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Production Efficiency |
Single line: 260-300 sets/hour Double output with one pallet and two production lines: one blanking line and two rod body processing lines |
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Operational Staff |
Single line: 2-3 personnel Two lines: 3-5 personnel |
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Control Systems |
Electrical, hydraulic, pneumatic, and automated control systems |
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Modularity |
Modular system configuration adaptable to different customer needs |
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Production Modes |
Configurable from one-to-one to one-to-four production modes |
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Anchor Types |
Supports production of resin anchors without longitudinal ribs, equal-strength resin anchors, twist anchors, and hollow grouting anchors |
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Starting Point |
Automatic feeding of raw materials |
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Technology Integration |
Integrates advanced electrical, hydraulic, pneumatic, and automated systems |
Introducing the Automatic Rebar Roof Bolt Production Line
Crafting metal anchors for various construction needs has never been more efficient. The Automatic Rebar Roof Bolt Production Line offers a streamlined, fully automated process that delivers precise and customizable results. Let's delve into the comprehensive details of this groundbreaking system.
Product Specifications
- Diameter Series: This production line covers commonly used specifications like Φ16mm, Φ18mm, Φ20mm, Φ22mm, Φ25mm for metal anchors. Moreover, it accommodates custom orders for specific diameters.
- Length Range: Providing flexibility, the system allows adjustments between 1.4m to 3.0m for product lengths. It caters to bespoke requirements for unique lengths.
- Yield Strength: Ranging between 235MPa to 600MPa, the system ensures a diverse strength range. It's also customizable for products requiring specific strength parameters.
Efficiency and Operations
- Production Efficiency: Remarkably efficient, a single production line can create 260-300 sets per hour. Furthermore, leveraging one pallet and two production lines (including one blanking line and two rod body processing lines) doubles the output.
- Operational Requirements: Managing a single production line efficiently requires a team of 2-3 people. Operating two production lines effectively needs only 3-5 personnel.
Detailed Insights
The Automatic Rebar Roof Bolt Production Line integrates electrical, hydraulic, pneumatic, and automated control systems. Its modular configuration allows versatility, catering to diverse customer needs. Here’s a detailed breakdown of its capabilities:
- Configurability: The production line offers versatile configurations, supporting one-to-one to one-to-four production modes. It adapts seamlessly to different series of specifications, facilitating optimized production.
- Variety of Anchors: From resin anchors without longitudinal ribs to equal-strength resin anchors, twist anchors, and hollow grouting anchors, the system supports the automated production of various anchor types.
Production Process
The journey of creating anchor rods through this production line encompasses various stages, ensuring precision and efficiency:
- Feeding and Sorting: Automatic feeding of raw materials and sorting aggregates initiates the process.
- Cutting and Shaping: Multiple fixed-length and bevel cutting operations ensure precise shaping.
- Thread Rolling: Hydraulic thread rolling guarantees accurate threading for robust anchoring.
- Customization and Marking: Integrated operations include diameter reduction, anti-counterfeiting marking, and other customizable features.
- Assembly and Finishing: Assembly processes involve mother-loading, intelligent sorting, and specific procedures like spinning punching, automatic spot welding, cold or hot rolling, automatic twisting for twist anchor production.
- Final Touches: Drilling, pinning, counting, bundling, and finished product stacking complete the automated production process.
Performance Overview
This production line revolutionizes anchor production, addressing traditional gaps:
- Efficiency Enhancement: Streamlining the production process significantly reduces labor intensity, enhancing overall production efficiency.
- Quality Assurance: Ensuring high-quality output meets safety standards, paving the way for a new era of fully automated anchor production.
The Automatic Rebar Roof Bolt Production Line marks a significant advancement in the manufacturing landscape. Its integration of cutting-edge technology, precision engineering, and customizable options simplifies the creation of metal anchors while elevating productivity and quality standards in the construction industry.
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